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COURSES OFFERED
LONG DURATION COURSE-2
| Course Name | Duration |
|---|---|
| 136 Hours |
COURSE OUTLINE
1. Introduction to EPC projects in Oil and gas /Petrochemical Projects
Role of process engineers in EPC projects
Introduction to FEED and BEP
FEED and Engineering Deliverables
2. Process Design Documents
BFD
PFD
P& ID
Process Design Basis
Process Equipment Data Sheet preparation
Line List
Utilities Summary
Package Items
Plot Plan
3. Process Equipment Design and Sizing
Design of Shell and tube heat exchangers and reboilers
Thermal design of Plate Heat Exchangers and Fired heaters
Design of distillation columns: Selection and sizing of tray column and tray
column internals for simple columns and complex columns
Selection and sizing of packed column and packed column internals for simple column internals
Sizing of gas –liquid separators (two phase)
Sizing of flash separators
Sizing of accumulators/reflux drums
4. Fluid Moving Equipment
Pump selection and sizing
Types of pumps
Characteristic curves, System hydraulics, Affinity laws,
Capacity, turndown, sparing,
Key design parameters, capacity factors, Head, NPSH, Horse power,
Pump efficiency
Sizing of centrifugal pumps
Factors to be considered in pump selection
Compressors Selection and Sizing
Compressors types and applications
Compressor characteristics, performance parameters and selection criteria
Sizing of centrifugal compressors
Piping in Fluid Transport
Line sizing
Pressure drop calculations
Types and selection of valves
Piping and Material selection
5. Introduction to Process Simulation
Concept and Role of process simulation software in chemical process design,
equipment sizing and rating
The importance of thermodynamic model and guidelines for selecting
thermodynamic models in process simulation
Demonstration of application of process simulation software in the design of separation processes such as distillation with example
Software available for process simulation in process industries
Extracting hydraulic information from process simulation software for design of separation processes such as distillation, absorption and stripping
6. Control Valves
Flow characteristics
Sizing
Cavitation and Flashing
Choked flow
Control valve data sheet
7. Process Control Philosophy
Fluid Moving equipment
Distillation columns
Adsorption columns
Fired heaters
Reactors
8. Process safety and Environment
Basic concepts of process safety in industries
Understanding HAZOP
Safety Instrumented systems and SIL
Process interlocks
Preparation of trip matrix
Preparing emergency shutdown philosophy
PSV scenarios and PSV sizing consideration
Governing case for PSV
Preparation of PSV summary
Hazardous area classification
9. Flare system
Relief system design basis
Flare load summary
10. Process Optimization
WHO CAN JOIN
Process engineers and Operation engineers with minimum 2 years of experience who want to pursue career in process engineering
CAREER OPPORTUNITIES
The course content has been structured to cover the process engineering skills needed to build the capability of the participants to perform the process design and engineering function. Upon successful completion of the full course the participants can find employment in
1. Refineries
2. Petrochemical plants
3. EPC companies
Short Duration Courses